Selecting an appropriate manufacturing partner to develop tools or dies is the most crucial factor because it can protect you from unnecessary complications during the production phase. While a tool may seem like any other single component, its precision level will determine production speed, quality of components produced by it, maintenance requirements, and total project costs.
With this, the selection process of Tool and Die Manufacturers should not focus only on their prices. An appropriate partner must have technical knowledge, appropriate machinery, quality control processes, and relevant manufacturing experience to transform design into a practical production tool.
Start With Design and Engineering Capabilities
No doubt, the right tool begins before any manufacturing process begins. The manufacturer must have in-depth knowledge about your component, production requirements, material to be used, tool life, and dimensional tolerances.
The designers must be able to spot any issues related to the manufacturing process before machining begins. Parting lines, cooling, ejection mechanisms, and material flow can have an impact on the tool that will be developed by them.
Tool designing, mould manufacturing, injection moulding, and component engineering are among the core capabilities of Arihant Dies & Moulds.
Does Manufacturing Infrastructure Really Matter?
Without doubt, precise tooling requires appropriate machinery for the manufacturing and finishing processes.
CNC machines, EDM machines, wire-cutting equipment, grinding, and inspection machinery all have a particular purpose.
The tool manufacturing unit of Arihant utilizes HAAS CNC machines, FANUC wire-cut machines, EDM machine, surface grinder, cylindrical grinder, lathe, and milling machines.
How Quality Is Controlled
Do not think quality as an end-stage process. Quality considerations need to be made at every stage of manufacturing.
- Inquire about the procedure for measuring the tool dimension, verifying the tool parts, controlling material specifications, and testing the finished tool.
Note that ISO 9001:2015 & IATF 16949:2016 are among the quality standard practices followed by Arihant Dies & Moulds, which is indicative of its focus on process control.
Consider the Entire Service Life of the Tool
Not all inexpensive tools are economically viable. A bad tool can result in more maintenance costs, lower quality of parts produced by it, or a short service life.
Factors that can impact the long-term service include material selection, heat treatment, surface treatment, cooling system, and replaceable components.
Arihant specifies such materials as P20, Orvar Supreme ESR, Stavex ESR, Nimax, etc., and vacuum heat treatment, as well as PVD and WC surface coatings.
Are you looking for high-precision tool and dies for your upcoming projects? Discuss with Arihant Dies & Moulds your design, production quantity, and tooling needs.
Frequently Asked Questions
Tool & Die Manufacturers design and manufacture specific tools, dies, moulds, and various other components needed for accurate and repeated part production.
Consider their design skills, manufacturing facilities, quality certifications, material knowledge, testing capabilities, and expertise in your industry can be considered.
Various industries like automotive, electrical, electronic, home appliances, and engineering industries utilise precision tools and dies.
Selection of the correct material can help in achieving better wear resistance, dimensional stability, tool life, etc. The material choice depends upon the application and manufacturing.
Yes, it becomes possible when an integrated manufacturer designs and manufactures the tool and also provides mould trial and injection moulding services.
